The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • OMTech 60 W Laser: Mirror Cleaning

    While I was puttering around inside the laser cabinet, I figured it was time to check the mirrors for cleanliness. The first two mirrors looked fine, but Mirror 3 needed help:

    OMTech 60W laser mirror 3 cleaning - before
    OMTech 60W laser mirror 3 cleaning – before

    It turns out OMTech used molybdenum rather than gold-plated silicon or copper, trading off some reflectivity to reduce damage from over-enthusiastic cleaning with a vigorous circular motion.

    A first pass with an optical wipe removed most of the crud:

    OMTech 60W laser mirror 3 cleaning - during
    OMTech 60W laser mirror 3 cleaning – during

    Gentle touch-up with a little more isopropyl alcohol cleared the rest:

    OMTech 60W laser mirror 3 cleaning - after
    OMTech 60W laser mirror 3 cleaning – after

    The focus lens required similar attention, but there is no way to get meaningful pictures of a transparent lens.

    Realigning the mirrors went well (top before, middle during, lower after):

    Beam Alignment Targets- 2022-08-06
    Beam Alignment Targets- 2022-08-06

    The diagonal results at Mirror 3 show the XY axes aren’t quite square, but AFAICT it’s close enough. The rightmost tape shows good beam centering in the nozzle and the Focus target shows excellent Z alignment over about 50 mm of travel.

    Done!