The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Laser Engraving vs. Acrylic Mirror: Scattershot

    The improved Holly Mirror Coaster looks pretty good:

    Holly Coaster - overview
    Holly Coaster – overview

    Until you realize some of those specks aren’t surface dust and take a closer look:

    Holly Coaster - mirror speckles 1
    Holly Coaster – mirror speckles 1

    The surface scratches are doubled by their reflection in the bottom mirror. The little dots that aren’t doubled reveal marks in the mirror surface itself.

    An even closer look:

    Holly Coaster - mirror speckles detail
    Holly Coaster – mirror speckles detail

    As nearly as I can tell, those are random speckles caused by the laser tube firing when it shouldn’t, due to the chaotic nature of the gas discharge going on inside.

    In this case, they cause defects in the mirror coating allowing alcohol from the fat-tip permanent markers coloring the engraved areas to hit the acrylic. The starbursts come from stress cracks around the punctures.

    Peering even closer shows similar cracks along the edges of the colored areas:

    Holly Coaster - mirror speckles tight detail
    Holly Coaster – mirror speckles tight detail

    Not much to do about the random speckles, but it’s obvious I must up my coloring game.

    Which would be significantly easier if rattlecan spray paint sprayed at winter temperatures …