The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Dripworks Micro-Flow Valve Knob Helper

    One of the Dripworks Micro-Flow valves in Mary’s garden started spraying water through the mold mark in the middle of the bottom:

    Dripworks valve - bottom view
    Dripworks valve – bottom view

    The autopsy produced a handful of pieces and inconclusive results: no visible holes or cracks.

    Having replaced it with a new (and drilled out) valve, I scanned the underside of the severed valve knob, blew out the contrast, imported it into LightBurn, and got a reasonable approximation to the outline:

    LightBurn geometry over image
    LightBurn geometry over image

    A few more tweaks, weld the outline together, add some markers, and it’s ready for cutting:

    Dripworks valve helper - LB layout
    Dripworks valve helper – LB layout

    Having just done some earrings with PSA vinyl figures, I changed the (green) engraved layer to a kiss cut and Fired The Laser:

    Dripworks valve helper - cutting
    Dripworks valve helper – cutting

    The mess in the vinyl around the through cuts in the ¼ inch acrylic sheet suggest engraving will work better. Lesson learned.

    A few minutes of weeding produced a finger-friendly helper with scorches around the central ends of the vinyl:

    Dripworks valve helper
    Dripworks valve helper

    But it fits right over the knob, which was the whole point of the exercise:

    Dripworks valve helper - in use
    Dripworks valve helper – in use

    Now Mary can adjust the valve without squinting at obscure black-on-black shapes atop the knob.

    I decided keying the helper to the knob so it fit in only one orientation on the knob would be a hindrance, because there’s no easy way to determine their mutual orientation without the aforementioned squinting. Now it’s a matter of putting the helper over the knob, turning it at most a quarter-turn until it drops around the knob, then making another quarter of a turn to put the other red marks parallel to the hose: if it was on, it’s now off, and vice versa.

    After the PSA vinyl peels away, I’ll make another one with engraved lines and any other improvements.

    The LightBurn SVG layout as a GitHub Gist:

    Loading
    Sorry, something went wrong. Reload?
    Sorry, we cannot display this file.
    Sorry, this file is invalid so it cannot be displayed.