The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • PTT Switch Contact Corrosion

    Corroded Pushbutton Switch Contacts
    Corroded Pushbutton Switch Contacts

    The PTT switch for the amateur radio on my bike got erratic: pushing the button didn’t seem to be producing reliable RF. I’d have sworn when I bought the switches that they were washable-during-PCB-assembly: at least moderately sealed.

    Wrong.

    Turns out there’s only the seal you get from snug-fitting mechanical parts. I carved off the square aluminum bezel and found an ordinary dome switch underneath, with contacts that actually looked better than you’d expect after half a decade on a bike. But, yes, I could see why it was erratic.

    Lacking anything smarter, I installed another one, just like the other one, with a square of Kapton tape over the button. Not a great seal, but maybe it’ll be Good Enough.

    Here’s what the button looked like in happier times…

    PTT Button
    PTT Button

    Memo to Self: Tape up the other PTT buttons?