The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Makergear M2: HBP Connector Stabilization

    Given my experience with the TOM’s platform heater connector, I was bothered by having the M2’s heated build platform connection flex as the Y stage travels back and forth. After replacing the Z axis motor, I added a strut to the Y axis stage to stabilize the HBP connector.

    This overview shows the aluminum strut sticking out to the rear (Y+) end of the platform support spider:

    HBP connector support strut - overview
    HBP connector support strut – overview

    A closeup shows a quartet of 4-40 holes drilled and tapped along the strut’s midline:

    HBP connector support strut - mounting detail
    HBP connector support strut – mounting detail

    Admittedly, that’s a bit of a kludge, but I didn’t want to drill holes in that nice steel bracket… particularly since I’d have to dismantle the whole stage to get to it. The four screws wedge the strut firmly in position and have jam nuts on the bottom so they don’t loosen.

    I extracted more wire from the braided sheath and moved the cable a bit further out at the cable tie holding it to the Y axis stage, then cable-tied the HBP connector to the strut.

    With the stage all the way to the rear:

    HBP connector support strut - at Y min
    HBP connector support strut – at Y min

    And to the front:

    HBP connector support strut - at Y max
    HBP connector support strut – at Y max

    The wires may break, but now the HBP connector and heating pad joints should survive!