The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Photo Backdrop: Crossbar Improvement

    The instructions for the Photo Backdrop frame (upon which we hang Mary’s quilts for photos) suggest the crossbar fits on like this:

    Photo Backdrop - OEM crossbar installation
    Photo Backdrop – OEM crossbar installation

    The slot in the bottom is wider than the M10 stud, so the crossbar tends to flop around while assembling it overhead. I immediately replaced the wingnut with a chunky knob for better griptitude, but was never happy with how poorly the whole thing fit together.

    This is dramatically better:

    Photo Backdrop - fitting installed
    Photo Backdrop – fitting installed

    The crossbar is upside-down from the OEM instructions, but the bottom of the gray plug holds the tube firmly to the tripod while the nut seats firmly on the plug’s flat top:

    Photo Backdrop - fitting top view
    Photo Backdrop – fitting top view

    A snippet of 3M 300LSE adhesive sheet holds the plug in place, so that’s one less thing to fiddle with on each end.

    The solid model holds no surprises:

    Photo Backdrop Fittings - solid model
    Photo Backdrop Fittings – solid model

    Of course, it builds with the flat end downward.

    The OpenSCAD source code as a GitHub Gist:

    // Photo backdrop fitting
    // Ed Nisley – KE4ZNU
    // 2026-07-01
    include <BOSL2/std.scad>
    Layout = "Show"; // [Build,Show]
    /* [Hidden] */
    ID = 0;
    OD = 1;
    LENGTH = 2;
    HoleWindage = 0.2;
    Protrusion = 0.01;
    NumSides = 3*2*4;
    Clearance = 0.3;
    $fn=NumSides;
    Tube = [23.0 – HoleWindage,1*INCH,100.0]; // arbitrary length
    Aperture = [24.0,15.0,100.0]; // oblong nut hole, arbitrary Z
    Washer = [10.5,20.0,1.5]; // M10
    //—–
    // Define things
    module Fitting() {
    difference() {
    union() {
    intersection() {
    xcyl(Tube[LENGTH],d=Tube[ID]);
    cuboid(Aperture,rounding=Aperture.y/2,edges="Z");
    }
    cuboid([Aperture.x,Aperture.y,Tube[OD]/2],rounding=Aperture.y/2,edges="Z",anchor=BOTTOM);
    }
    cyl(Aperture.z,d=Washer[ID]);
    }
    }
    //—–
    // Build things
    if (Layout == "Show") {
    Fitting();
    }
    if (Layout == "Build") {
    up(Tube[OD]/2)
    xrot(180)
    Fitting();
    }