The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Ooma Telo2: Speaker2 Failure

    After not quite six years, the replacement speaker I hacked into our Ooma Telo2 VOIP gadget failed:

    Ooma Telo 2 - replacement speaker installed
    Ooma Telo 2 – replacement speaker installed

    Quite by coincidence, a few days earlier a friend reported the speaker in her Ooma Telo2 had failed. This seems to be a common failure mode, with the rest of the gadget continuing to work fine.

    The failed speaker showed continuity through its coil and, in fact, still had the same 8 Ω DC resistance as an identical speaker pulled from the Drawer o’ Small Speakers. It did not, however, make a sound when connected to a signal generator, where the new speaker squeaked happily.

    So it seems the speaker failed by a mechanical jam, rather than an electrical / wiring failure. It’s not as though we play thrash metal music through the thing, but apparently the magnet disintegrated:

    Samsung speaker magnet disintegration
    Samsung speaker magnet disintegration

    Yes, the coil gap is full of nicely oriented magnetic particles:

    Samsung speaker magnet disintegration - detail
    Samsung speaker magnet disintegration – detail

    If Samsung (or whoever built the speaker) used a poorly sealed neodymium magnet, then it would crumble exactly as shown.

    I wonder if that’s how the original speaker failed.

    Installing the identical replacement speaker involved more hot melt glue and, as expected, restored the Telo2 to normal operation:

    Ooma Telo - second speaker installed
    Ooma Telo – second speaker installed

    I can do that repair eight more times …