The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Reticle Guide for Ruler Quilting

    I made the pencil guides to help Mary design ruler quilting patterns, but sometimes she must line up the ruler with a feature on an existing pattern. To that end, we now have a reticle guide:

    Ruler Adapters - pencil guide and reticle
    Ruler Adapters – pencil guide and reticle

    The general idea is that it’s easier to see the pattern on paper through the crosshair than through a small hole. You put the button over a feature, align the reticle, put the ruler against the button, replace it with pencil guide, and away you go.

    The solid model looks much more lively than you’d expect:

    Ruler Adapter - reticle - Slic3r preview
    Ruler Adapter – reticle – Slic3r preview

    Printing up a pair of each button produces the same surface finish as before; life is good!

    The OpenSCAD source code as a GitHub Gist:

    // Quilting Ruler Adapters
    // Ed Nisley KE4ZNU October 2016
    //- Extrusion parameters must match reality!
    ThreadThick = 0.25;
    ThreadWidth = 0.40;
    HoleWindage = 0.2;
    Protrusion = 0.1; // make holes end cleanly
    inch = 25.4;
    function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);
    //———-
    // Dimensions
    ID = 0;
    OD = 1;
    LENGTH = 2;
    Offset = 0.25 * inch;
    Template = [2.0,2*Offset,3.0];
    NumSides = 16*4;
    HoleSides = 8;
    //———————-
    // Useful routines
    module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
    Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
    FixDia = Dia / cos(180/Sides);
    cylinder(d=(FixDia + HoleWindage),h=Height,$fn=Sides);
    }
    //———-
    // Build them
    translate([-Template[OD],0,0])
    difference() {
    cylinder(d=Template[OD],h=Template[LENGTH],$fn=NumSides);
    translate([0,0,-Template[LENGTH]])
    PolyCyl(Template[ID],3*Template[LENGTH],HoleSides);
    translate([0,0,-Protrusion])
    cylinder(d1=2*Template[ID],d2=Template[ID],h=Template[LENGTH]/3 + Protrusion,$fn=HoleSides);
    translate([0,0,Template[LENGTH] + Protrusion])
    mirror([0,0,1])
    cylinder(d1=2*Template[ID],d2=Template[ID],h=Template[LENGTH]/3 + Protrusion,$fn=HoleSides);
    }
    translate([Template[OD],0,0])
    difference() {
    cylinder(d=Template[OD],h=Template[LENGTH],$fn=NumSides);
    for (a=[45,135])
    rotate(a)
    cube([0.70*Template[OD],0.15*Template[OD],3*Template[LENGTH]],center=true);
    }