The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Baofeng BL-5 Battery Pack Base Dimensions

    My original idea for the APRS + voice gadget was a snap-in battery pack replacement holding the circuit boards and connected to an external battery pack. A trio of dead Wouxun radios, plus the ready availability of 18650 lithium cells, suggested putting two cells in the backpack, along with the circuitry, and skipping the external pack.

    Here’s the base of a Baofeng BL-5 pack overlaid with a 1 mm grid:

    Baofeng BL-5 - Base with mm grid overlay
    Baofeng BL-5 – Base with mm grid overlay

    The grid is parallel to the case body and centered left-to-right, with a Y grid line set at the front face of the pack, where it’s also flush with the lid surface. You can read off the coordinates of all the points, feed them into your CAD model, and maybe, with a bit of care, get something 3D-print-able.

    Haven’t used it yet, but it’s bound to come in handy at some point.