The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Pride Lift Chair: Fuzzy Felt Feet

    By the Universal Principle of the Conservation of Perversity, the base of the floor lamp just barely doesn’t fit under the edge of the Comfy Chair:

    Floor Lamp - copper 70° elbow - installed
    Floor Lamp – copper 70° elbow – installed

    Well, I can fix that!

    Lift Chair Foot - installed
    Lift Chair Foot – installed

    The feet descend from the fuzzy felt feet on the plant shelves, with the hex head socket transmogrified into a circle to match the chair feet. The support structure grew a flat plate to ensure it doesn’t pull loose from the platform:

    Lift Chair Feet - solid model - support view
    Lift Chair Feet – solid model – support view

    Print ’em out, stick the felt in place:

    Lift Chair Feet - assembly
    Lift Chair Feet – assembly

    Lift the chair (maybe with a small prybar atop some plywood to protect the floor), position the feet, lower gently: done!

    While the M2 was warm, I ran off another set for the other Comfy Chair, just for symmetry.

    The OpenSCAD source code as a GitHub Gist:

    // Feet for Pride lift chair
    // Ed Nisley KE4ZNU 2020-05
    Layout = "Build"; // [Show, Build]
    Support = true;
    //- Extrusion parameters must match reality!
    // Print with 2 shells and 3 solid layers
    /* [Hidden] */
    ThreadThick = 0.25;
    ThreadWidth = 0.40;
    HoleWindage = 0.2;
    Protrusion = 0.1; // make holes end cleanly
    inch = 25.4;
    //———————-
    // Dimensions
    /* [Dimensions] */
    ChairFootOD = 33.0;
    ChairFootRecess = 5.0;
    FeltOD = 39.0;
    FeltRecess = 2.5;
    FootPlate = 6*ThreadThick;
    FootWall = 4*ThreadWidth;
    FootOD = 2*FootWall + max(ChairFootOD,FeltOD);
    echo(str("Foot OD: ",FootOD));
    FootTall = ChairFootRecess + FootPlate + FeltRecess;
    echo(str(" … height: "),FootTall);
    NumSides = 9*4;
    //———————-
    // Useful routines
    module FootPad() {
    difference() {
    cylinder(r=FootOD/2,h=FootTall,$fn=NumSides);
    translate([0,0,FeltRecess + FootPlate])
    cylinder(d=ChairFootOD,h=2*ChairFootRecess,$fn=NumSides);
    translate([0,0,-Protrusion])
    cylinder(d=FeltOD,h=(FeltRecess + Protrusion),$fn=NumSides);
    }
    }
    //——————-
    // Build it…
    if (Layout == "Show")
    FootPad();
    if (Layout == "Build") {
    translate([0,0,FootTall])
    rotate([180,0,0])
    FootPad();
    if (Support)
    color("Yellow") {
    for (Seg=[0:5])
    rotate(30 + 360*Seg/6)
    translate([0,0,(ChairFootRecess – ThreadThick)/2])
    cube([(ChairFootOD – 3*ThreadWidth),
    2*ThreadWidth,
    (ChairFootRecess – ThreadThick)],
    center=true);
    rotate(180/6)
    cylinder(d=0.5*ChairFootOD,h=ThreadThick,$fn=6);
    }
    }