The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Outlet Strip Bench Mount

    A spate of tidying-up led to mounting an outlet strip along the back of a bench:

    Outlet Bench Mount - installed
    Outlet Bench Mount – installed

    Rather than drill holes into the top of the bench for those screws, they fit into M4 brass inserts heat-staked into the brackets:

    Outlet Bench Mount - show view
    Outlet Bench Mount – show view

    The holes for those inserts aren’t centered side-to-side on the brackets, because the screw holes aren’t centered on the bent-steel angles forming the outlet strip endplates.

    The bottom arm on the brackets probably isn’t necessary, but they kept the outlet strip from crawling away while I match-drilled two holes for the screws into the side of the benchtop.

    For obvious reasons, the brackets print on their sides:

    Outlet Bench Mount - build view
    Outlet Bench Mount – build view

    Another outlet strip from a different manufacturer is, of course, different, but changing three parameters in the OpenSCAD program summons a different bracket from the vasty digital deep:

    Outlet Bench Mount - different brand
    Outlet Bench Mount – different brand

    Parametric modeling and a 3D printer are exactly the right hammers for the job …

    The OpenSCAD source code as a GitHub Gist:

    // Shower soap dish
    // Ed Nisley – KE4ZNU
    // 2026-06-04
    include <BOSL2/std.scad>
    Layout = "Show"; // [Show,Build]
    /* [Hidden] */
    HoleWindage = 0.2;
    Protrusion = 0.1;
    NumSides = 3*3*4;
    Gap = 10.0/2;
    $fn=NumSides;
    ID = 0;
    OD = 1;
    LENGTH = 2;
    BenchThick = 21.0; // workbench top
    ScrewOD = 4.0; // into edge of bench
    Insert = [4.0,5.5,10.0]; // robust M4 insert
    WallThick = 10.0;
    BaseThick = 10.0;
    OutletBase = [15.0,40.0];
    HoleOffset = 6.5; // from outside edge of bracket
    HoleOC = 24.0;
    MountOA = [OutletBase.x,OutletBase.y,BenchThick + Insert[LENGTH] + 1.0 + BaseThick];
    //———-
    // Build it
    module Mount() {
    difference() {
    cuboid(MountOA,rounding=1.0,anchor=BOTTOM + BACK);
    up(BaseThick)
    fwd(WallThick)
    cuboid([2*MountOA.x,MountOA.y,BenchThick],anchor=BOTTOM + BACK);
    up(BaseThick + BenchThick/2) back(Protrusion)
    ycyl(OutletBase.y,d=ScrewOD,circum=true,$fn=6,anchor=BACK);
    for (j=[-1,1])
    fwd(MountOA.y/2 + j*HoleOC/2)
    right(HoleOffset – MountOA.x/2)
    up(MountOA.z + Protrusion)
    cyl(Insert[LENGTH],d=Insert[OD],circum=true,$fn=6,anchor=TOP);
    }
    }
    //———-
    // Build it
    if (Layout == "Show") {
    left(Gap + MountOA.x/2)
    Mount();
    right(Gap + MountOA.x/2)
    xflip() Mount(); // mirror for the other end of the outlet strip
    }
    if (Layout == "Build") {
    left(MountOA.z/2)
    up(MountOA.x/2)
    yrot(90)
    Mount();
    fwd(1.5*MountOA.y)
    left(MountOA.z/2 – BenchThick/2 – Insert[LENGTH]/2)
    zrot(180)
    up(MountOA.x/2)
    yrot(-90)
    xflip() Mount(); // mirror for the other end of the outlet strip
    }