The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • HP 09872-60066 Digitizing Sights

    A long-delayed bench cleanup united these two HP 09872-60066 digitizing sights:

    HP 09872-60066 Digitizing Sights
    HP 09872-60066 Digitizing Sights

    I’ve used the one on the right (above) with my HP 7475A plotters, but the other sight obviously won’t fit:

    HP 09872-60066 Digitizing Sights - diameters
    HP 09872-60066 Digitizing Sights – diameters

    The metal-shell version is advertised as “09872-60066 Calibration Pen for fit HP DesignJet 2000CP 2500CP 2800CP 3000CP 3500CP 3800CP Original New” which makes absolutely no sense, as those were inkjet and laser printers with (AFAICT) no need for a “calibration pen”. Because nobody with those printers will buy (or even look for) a widget they can’t use, the price is surprisingly low, compared to the real ones occasionally found on eBay.

    My guess: somebody halfway around the planet found a pile of Genuine HP plastic snap boxes, filled them with knockoff sights vaguely similar to the original (perhaps intended for a different plotter?), and marketed them with the usual (lack of) attention to veracity.

    Anyhow, we find our contestants standing in the light on a micropositioner under the microscope:

    HP 09872-60066 Digitizing Sights - test setup
    HP 09872-60066 Digitizing Sights – test setup

    The old sight (genuine HP plotter) has a clean field of view:

    HP 09872-60066 Digitizing Sights - old full
    HP 09872-60066 Digitizing Sights – old full

    With a tidy dot in the middle:

    HP 09872-60066 Digitizing Sights - old detail
    HP 09872-60066 Digitizing Sights – old detail

    The new (to me, anyhow) sight has rather coarse hexagonal light pipes with gaps at the edges:

    HP 09872-60066 Digitizing Sights - new full
    HP 09872-60066 Digitizing Sights – new full

    The spot at the middle is raggedly machined / drilled, with a bottom sufficiently un-flat to prevent focusing on the whole thing at once:

    HP 09872-60066 Digitizing Sights - new detail
    HP 09872-60066 Digitizing Sights – new detail

    I have a vague project in mind to turn the new (craptastic) sight into an optical alignment punch, but the spot seems a bit too large for that.