The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Author: Ed

  • Door Chocks

    Radial Arm Saw Setup
    Radial Arm Saw Setup

    So I volunteered to make 40-odd door chocks for the Marching Band’s motel stay in Syracuse: by edict, all room doors must remain open until lights out. You’re probably not astonished to hear that the kids can think up all manner of reasons why their room doors just sort of drifted shut…

    I contributed two battered maple library bookshelves (which my father salvaged from a flooded library three decades ago)  to the cause, whacked ’em into 5-inch chunks, then ripped each chunk into two wedges. Being the sort of bear I am, I had those suckers immobilized every which way from zero, with a push stick to make sure nothing exciting happened near my knuckles.

    Worked like a champ; nothing exciting happened at all. It just looks like the blade should suck the wedges into itself and fling ’em across the shop; they’re actually held in position from the outside and wind up quietly zinging against the blade without being caught.

    I applied my cute little corner-rounding plane to one of the wedges, did some mental math, then came to my senses: Mr Chock, meet Mr Belt Sander. Ten minutes later, they’re all done!

    A pleasant hour of shop time that made the whole basement smell of cut wood… which means that I’m breathing all those fine particles, even with the shopvac catching nearly everything else. Ran the lah-dee-dah radon reducer for a few hours, which helped a bit, and played with my upstairs toys for the rest of the afternoon.

  • What Every Christmas Tree Needs

    Santa's Magic Water Spout
    Santa's Magic Water Spout

    … a urinal?

    … a way to flood the floor while standing?

    … a dipstick!

    Saw this one at Adams. Judging from the display, they’re not rushing right out of the door just yet.

  • In Case of Accident

    If You Can Read This, Roll Me Over
    If You Can Read This, Roll Me Over

    Despite its general rotted-out nature (what with being a Jeep, that comes free), nobody’s had to follow the directions yet…

  • Fuse Failure

    Burned Fuse
    Burned Fuse

    The electric water heater in the rental house stopped working. I found this in the fusebox.

    Looks like it’d been simmering for a while!

    Fuses never (uh, rarely) fail as shorts, but sometimes they don’t fail open. The block and fuse box don’t look overheated and seem to be OK, but, sheesh…

  • Retirement Locations: How Can This Be?

    Came across one of those “best places to retire” planners and tapped in a few reasonable-sounding numbers & preferences for our alleged lifestyle of bicycling and low-stress living.

    The top ten results of a nationwide match:

    1. Wayne, NJ
    2. Jersey City, NJ
    3. Edison, NJ
    4. New York, NY
    5. Newark, NJ
    6. Uniondale, NY
    7. Hempstead, NY
    8. Monsey, NY
    9. Long Beach, CA
    10. North Laurel, MD

    As nearly as I can tell, the fix is in.

    Words fail me.

  • Shower Drain Stoppage

    A while ago the shower drain in our black bathroom stopped draining. I’d noticed that the adjacent (and upstream) toilet was sometimes flushing strangely, although we attributed this to our darling daughter’s habit of occasionally emitting an incredible pot-clogging ceramic turd. Perhaps she inherited that ability from me?

    So I was prepared for the worst: an accumulation of, um, stuff, at the right-angle bend just downstream of the shower. My IR thermometer showed the heat from the shower water dropped off right around the bend, suggesting that the flow wasn’t so great. Tapping the cast-iron pipe wasn’t conclusive as it all pretty much sounds like it’s solid anyway… built to last a thousand years, as the saying goes, with hammered-lead joints.

    The other bathroom had no problems and the pipes down there (some newer PVC from the tub & sink) were not full of drain water. So the stoppage was between the shower and those inlets.

    The line has a convenient 3″ brass (!) cleanout plug upstream of the section in question, so if I got the plug out I could see the kitchen & black bathroom inlets, as well as the offending turn. Of course, the plug was firmly stuck and didn’t yield to main force (me hanging on the end of the mighty 3/4″ socket wrench handle), the application of penetrating sprays, or a brutal hammer-and-chisel assault.

    So I biked off to Lowe’s for a pair (there’s a second cleanout plug far downstream and you just never know) of 3″ PVC plugs.

    Returned home, deployed the 3″ hole saw, and drilled a neat hole in the middle of the brass plug. This being plumbing, a 3″ plug is actually 3-1/2″ OD and the saw left a 1/4″ ring with the threads. Another application of the chisel folded the ring in on itself and some wiggling pulled it free.

    We’d used no upstream water so I didn’t expect much in the pipe but nothing came out to greet the saw. In fact, the pipe was clean & clear all the way around the bend, with only a nasty, slimy hairball hanging from the shower/sink drain inlet.

    So it was just a glob in the shower drain, not the main line, after all. Sometimes I’m really glad to be proved wrong! Why the IR showed heat stopping at the bend I do not know, but it goes to show you never can tell.

    Screwed a PVC plug in place, ran some water into the shower, deployed a Plumber’s Friend with a vigorous up-and-down motion, and after a few strangled hoosha-woogas the drain went BLORT and all the water exited as usual. I’m afraid to find out if the entire hairball is hanging in the main line, but I suppose I should take a peek.

    Now, if I’d tried that before examining the inside of the big pipe, the first hoosha-wooga would have affixed a ceramic turd on the ceiling.

    Depend on it!

  • Safety Principles, Deliberately Ignoring

    http://www.public.navy.mil/navsafecen/Pages/photo/Photo-of-the-Week.aspx

    Bet you can’t stop until you see the entire archive. Talk about a target-rich environment…

    Their poster-size print of a “degloved” finger hangs over my drill press. Our daughter says she hates it. I say that’s why it’s there. Word.

    [Update: their site structure has changed enough that deep-linking probably doesn’t work. Go to archive, look down the left column until you find the Photo Of The Week, and proceed accordingly.] The archives are now PDF “posters” that you can’t browse online, which is probably why they did it.