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Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Day: September 20, 2019

  • CNC 3018-Pro: Diamond Drag Engraving Test Disk

    The smaller and more rigid CNC 3018-Pro should be able to engrave text faster than the larger and rather springy MPCNC, which could engrave text at about 50 mm/min. This test pattern pushes both cutting depth and engraving speed to absurd values:

    Engraving Test Pattern - 2019-09-18
    Engraving Test Pattern – 2019-09-18

    Compile the GCMC source to generate G-Code, lash a CD / DVD to the platform (masking tape works fine), touch off the XY coordinates in the center, touch off Z=0 on the surface, then see what happens:

    CNC 3018-Pro - Engraving test pattern - curved text
    CNC 3018-Pro – Engraving test pattern – curved text

    The “engraving depth” translates directly into the force applied to the diamond point, because the spring converts displacement into force. Knowing the Z depth, you can calculate or guesstimate the force.

    Early results from the 3018 suggest it can engrave good-looking text about 20 times faster than the MPCNC:

    CNC 3018-Pro - Engraving - speeds
    CNC 3018-Pro – Engraving – speeds

    You must trade off speed with accuracy on your very own machine, as your mileage will certainly differ!

    The GCMC source code as a GitHub Gist:

    // Engraving test piece
    // Ed Nisley KE4ZNU – 2019-09
    //—–
    // Command line parameters
    // -D OuterDia=number
    if (!isdefined("OuterDia")) {
    OuterDia = 120mm – 2mm; // CD = 120, 3.5 inch drive = 95
    }
    OuterRad = OuterDia / 2.0;
    comment("Outer Diameter: ",OuterDia);
    comment(" Radius: ",OuterRad);
    //—–
    // Library routines
    include("tracepath.inc.gcmc");
    include("engrave.inc.gcmc");
    //—–
    // Bend text around an arc
    function ArcText(TextPath,Center,Radius,BaseAngle,Align) {
    PathLength = TextPath[-1].x;
    Circumf = 2*pi()*Radius;
    TextAngle = to_deg(360 * PathLength / Circumf);
    AlignAngle = BaseAngle + (Align == "Left" ? 0 :
    Align == "Center" ? -TextAngle / 2 :
    Align == "Right" ? -TextAngle :
    0);
    ArcPath = {};
    foreach(TextPath; pt) {
    if (!isundef(pt.x) && !isundef(pt.y) && isundef(pt.z)) { // XY motion, no Z
    r = Radius – pt.y;
    a = 360deg * (pt.x / Circumf) + AlignAngle;
    ArcPath += {[r*cos(a) + Center.x, r*sin(a) + Center.y,-]};
    }
    elif (isundef(pt.x) && isundef(pt.y) && !isundef(pt.z)) { // no XY, Z up/down
    ArcPath += {pt};
    }
    else {
    error("Point is not pure XY or pure Z: " + to_string(pt));
    }
    }
    return ArcPath;
    }
    //—–
    // Set up for drawing
    SafeZ = 10.0mm; // above clamps and screws
    TravelZ = 1.0mm; // above workpiece
    PlotZ = -0.5mm; // tune for best results
    TextSpeed = 1000mm; // intricate detail
    DrawSpeed = 2000mm; // smooth curves
    TextFont = FONT_HSANS_1_RS;
    TextSize = [2.0mm,2.0mm];
    TextLeading = 2*TextSize.y; // line spacing
    DiskCenter = [0mm,0mm]; // middle of the platter
    InnerDia = 40mm;
    InnerRad = InnerDia / 2.0;
    comment("Inner Diameter: ",InnerDia);
    comment(" Radius: ",InnerRad);
    NumRings = ceil((OuterRad – (InnerRad + TextLeading))/TextLeading); // number of rings to draw
    comment("Numer of rings: ",NumRings);
    if (1) {
    comment("Text Size begins");
    feedrate(TextSpeed);
    ts = "Text size: " + to_string(TextSize);
    tp = scale(typeset(ts,TextFont),TextSize);
    tpa = ArcText(tp,DiskCenter,OuterRad,90deg,"Left");
    engrave(tpa,TravelZ,PlotZ);
    }
    if (1) {
    comment("Depth variations begin");
    TextRadius = OuterRad;
    pz = 0.0mm;
    repeat(NumRings ; i) {
    comment(" depth: " + to_string(pz));
    feedrate(TextSpeed);
    ts = "Depth: " + to_string(pz) + " at " + to_string(TextSpeed) + "/min";
    tp = scale(typeset(ts,TextFont),TextSize);
    tpa = ArcText(tp,DiskCenter,TextRadius,-5deg,"Right");
    engrave(tpa,TravelZ,pz);
    feedrate(DrawSpeed);
    goto([0,-TextRadius,-]);
    move([-,-,pz]);
    arc_ccw([-TextRadius,0,-],-TextRadius);
    goto([-,-,TravelZ]);
    feedrate(TextSpeed);
    tp = scale(typeset("Rad: " + to_string(TextRadius),TextFont),TextSize);
    tpa = ArcText(tp,DiskCenter,TextRadius,180deg,"Right");
    engrave(tpa,TravelZ,PlotZ);
    TextRadius -= TextLeading;
    pz -= 0.10mm;
    }
    }
    if (1) {
    comment("Feedrate variations begin");
    TextRadius = OuterRad;
    ps = 250mm;
    repeat(NumRings ; i) {
    comment(" speed: " + to_string(ps) + "/min");
    feedrate(ps);
    ts = "Speed: " + to_string(ps) + "/min at " + to_string(PlotZ);
    tp = scale(typeset(ts,TextFont),TextSize);
    tpa = ArcText(tp,DiskCenter,TextRadius,5deg,"Left");
    engrave(tpa,TravelZ,PlotZ);
    TextRadius -= TextLeading;
    ps += 250mm;
    }
    }
    if (1) {
    comment("Off-center text arcs begin");
    feedrate(TextSpeed);
    tc = [-40mm/sqrt(2),-40mm/sqrt(2)]; // center point
    r = 3mm;
    s = [0.5mm,0.5mm];
    ts = "Radius: " + to_string(r) + " Size: " + to_string(s);
    tp = scale(typeset(ts,TextFont),s);
    tpa = ArcText(tp,tc,r,0deg,"Center");
    engrave(tpa,TravelZ,PlotZ);
    r = 5mm;
    s = [1.0mm,1.0mm];
    ts = "Radius: " + to_string(r) + " Size: " + to_string(s);
    tp = scale(typeset(ts,TextFont),s);
    tpa = ArcText(tp,tc,r,0deg,"Center");
    engrave(tpa,TravelZ,PlotZ);
    r = 8mm;
    s = [1.5mm,1.5mm];
    ts = "Radius: " + to_string(r) + " Size: " + to_string(s);
    tp = scale(typeset(ts,TextFont),s);
    tpa = ArcText(tp,tc,r,0deg,"Center");
    engrave(tpa,TravelZ,PlotZ);
    r = 15mm;
    s = [3.0mm,3.0mm];
    ts = "Radius: " + to_string(r) + " Size: " + to_string(s);
    tp = scale(typeset(ts,FONT_HSCRIPT_2),s);
    tpa = ArcText(tp,tc,r,0deg,"Center");
    engrave(tpa,TravelZ,PlotZ);
    }
    if (1) {
    comment("Attribution begins");
    feedrate(TextSpeed);
    tp = scale(typeset("Ed Nisley – KE4ZNU – softsolder.com",TextFont),TextSize);
    tpa = ArcText(tp,DiskCenter,15mm,0deg,"Center");
    engrave(tpa,TravelZ,PlotZ);
    tp = scale(typeset("Engraving Test Disc",TextFont),TextSize);
    tpa = ArcText(tp,DiskCenter,15mm,180deg,"Center");
    engrave(tpa,TravelZ,PlotZ);
    }
    goto([-,-,SafeZ]);
    goto([0mm,0mm,-]);
    comment("Done!");
    #!/bin/bash
    # Engraving test pattern generator
    # Ed Nisley KE4ZNU – 2019-08
    Diameter='OuterDia=116mm'
    Flags='-P 3 –pedantic'
    # Set these to match your file layout
    LibPath='/opt/gcmc/library'
    Prolog='/mnt/bulkdata/Project Files/CNC 3018-Pro Router/Patterns/gcmc/prolog.gcmc'
    Epilog='/mnt/bulkdata/Project Files/CNC 3018-Pro Router/Patterns/gcmc/epilog.gcmc'
    Script='/mnt/bulkdata/Project Files/CNC 3018-Pro Router/Patterns/Engraving Test.gcmc'
    ts=$(date +%Y%m%d-%H%M%S)
    fn='TestPattern_'${ts}'.ngc'
    echo Output: $fn
    rm -f $fn
    echo "(File: "$fn")" > $fn
    /opt/gcmc/src/gcmc -D $Diameter $Flags \
    –include "$LibPath" –prologue "$Prolog" –epilogue "$Epilog" \
    "$Script" >> $fn