The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Month: April 2016

  • Sony HDR-AS30V Camera: Power Requirement

    A recent ride got rained out after 27 minutes:

    Rain Riding - 2016-03-25
    Rain Riding – 2016-03-25

    We didn’t get much more than damp and planned the ride with a bail-out route home, so it was all good.

    The camera ran from STK Battery A, which had gone flat 37 minutes into a recent ride, so I popped it in the battery tester and drained the rest of its charge:

    Sony NP-BX1 - STK A 27 min vs full - 2016-03-25
    Sony NP-BX1 – STK A 27 min vs full – 2016-03-25

    The dotted section says it had 0.85 W·h remaining after 27 minutes. Hand-positioning a copy of that curve against the full charge and discharge curve says the camera required 2.8 W·h. Eyeballometrically averaging the voltage over the leading part of the curve as 3.8 V says the battery delivered 0.74 A·h = 2.8 W·h / 3.8 V, then dividing that by 27/60 says the camera draws 1.6 A. That’s less than the 2 A guesstimate from previous data, but I don’t trust any of this for more than about one significant figure.

    Running the camera for 27 minutes requires 2.8 W·h, meaning 37 minutes should require 3.8 W·h. The curve says that’s the capacity at the 2.8 V test cutoff, suggesting the camera also has a 2.8 V cutoff.

    Looking at the discharge curves from yesterday’s post:

    Sony NP-BX1 - STK ABCD - 2015-11-03 vs 2016-03-24
    Sony NP-BX1 – STK ABCD – 2015-11-03 vs 2016-03-24

    If all that hangs together, the C and D batteries should run the camera for just slightly longer than the A battery, but that doesn’t seem to be the actual result: they’re much better than that.

    More rides are indicated …

  • Monthly Science: Five Months of Lithium Cell Wear

    I’ve marched the four STK NP-BX1 lithium batteries through the Sony HDR-AS30V camera in constant rotation since last November. The A battery drained 35 minutes into an ordinary ride on a pleasant day, so charging and measuring the entire set seemed in order:

    Sony NP-BX1 - STK ABCD - 2015-11-03 vs 2016-03-24
    Sony NP-BX1 – STK ABCD – 2015-11-03 vs 2016-03-24

    The dotted curves come from early November 2015, when the batteries were fresh & new, and the solid curves represent their current performance.

    It’s been a mild winter, so we’ve done perhaps 75 rides during the last 150-ish days. That means each battery has experienced under 20 discharge cycles, which ought not make much difference.

    The B battery started out weak and hasn’t gotten any better; I routinely change that one halfway into our longer rides.

    The A battery started marginally weaker than C and D, but has definitely lost its edge: the voltage depression at the knee of the curve might account for the early shutdown.

    Figuring that the camera dissipates 2.2 W, a battery that fails after 35 minutes has a capacity of 1.3 W·h. That suggests a cutoff voltage around 3.8 V, which makes absolutely no sense whatsoever, because the C and D batteries deliver at least 75 minutes = 2.8 W·h along similar voltage curves.

    The B battery goes in the recycle heap and we’ll see how the A battery behaves on another ride…