The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Day: August 30, 2011

  • Stepper Dynamometer: First Light

    As a quick test of the stepper dynamometer, I lashed the larger stepper to that Pololu driver hairball, connected one winding of the smaller stepper to the oscilloscope, and recorded open-circuit voltages as a function of rotational speed:

    Output voltage vs rps - open circuit
    Output voltage vs rps – open circuit

    Now, if that isn’t suspiciously linear, I don’t know what is!

    The slope is 0.583 v/(rev/s).

    I used the scope’s RMS trace calculator, which smushes out the non-sinusoidal nature of the lower speed waveforms. As expected, there are several nasty mechanical resonances that appear in the output waveform while they’re tormenting my ears:

    Stepper Resonance - 4.82 rps
    Stepper Resonance – 4.82 rps

    Top trace is the winding output voltage, bottom trace is the drive input current, plus a line of junk I forgot to turn off.

    Useful conversions:

    • Drive waveform frequency / 50 = rev/s
    • Drive waveform frequency * 6/5 = rev/min

    So it works. Now I must figure out how to connect load resistors with something more reliable than crappy alligator clips.