The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Smashed Glass Coaster #2: Mirror Base FTW

    Glass fragments bedded on clear epoxy atop a white base looked OK, albeit minus most of their glitter due to epoxy filling their cracks:

    Glass Coaster - fragment edge detail
    Glass Coaster – fragment edge detail

    Filling the cracks with black epoxy makes them stand out:

    Smashed Glass vs epoxy - magnified comparison
    Smashed Glass vs epoxy – magnified comparison

    So I assembled a coaster from shattered glass in a clear surround with black epoxy atop a mirror base:

    Smashed Glass Coaster 2 - mid-layer glass pour
    Smashed Glass Coaster 2 – mid-layer glass pour

    Each fragment sits on a blob of black epoxy that eventually oozed out to fill the gap between the mirror and the transparent layer. You can see the oozing start around the two fragments in the upper left.

    A top layer of black acrylic sits flush with the upper surface of the glass, seen here with the protective paper in place before pouring black epoxy into the gap around the perimeter of each fragment:

    Smashed Glass Coaster 2 - masked top
    Smashed Glass Coaster 2 – masked top

    Peeling the paper away exposes an almost perfect surface, with the epoxy forming a slight curve between the black acrylic and the glass:

    Smashed Glass Coaster 2 - overview
    Smashed Glass Coaster 2 – overview

    The mirror doubles the number of glass cuboids and their glittery gaps:

    Smashed Glass Coaster 2 - fragment detail
    Smashed Glass Coaster 2 – fragment detail

    All in all, it turned out well, but the epoxy pouring and leveling is tedious.

    It might be possible to assemble a coaster upside-down, with the black layer stuck to something like Kapton tape and the fragments carefully aligned in their openings to make the entire top surface a plane. The tape should keep the epoxy from oozing out of the gaps, although a perfect seal may be impossible.

    Then fill the gaps with black epoxy, lay the clear middle layer in place, run a dollop of epoxy on each fragment, lay the mirror in place, and hope there’s enough epoxy to fill all the gaps and not enough to make a mess around the perimeter.

    With a bit of luck, that wouldn’t require so much hand finishing.

    The next coaster must have a perimeter shrinkwrapped around the fragments, if only to break the low-vertex-count polygon tradition.