The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Whirlpool Clothes Dryer: Thermal Cutoff Trip

    A bit less than a year after replacing all the thermal switches / cutoffs / thermostats in the Whirlpool clothes dryer, the Thermal Cutoff went open-circuit. It’s located at the top of the heater duct:

    Whirlpool dryer - heater duct top
    Whirlpool dryer – heater duct top

    The wiring diagram lists it as tripping at 350 °F and “NOT RESETTABLE”:

    Whirlpool dryer - wiring diagram - detail
    Whirlpool dryer – wiring diagram – detail

    Curiously, the replacement switch had only one mark:

    Whirlpool Clothes Dryer - thermal cutoff - marking
    Whirlpool Clothes Dryer – thermal cutoff – marking

    I find it difficult to believe anybody would build a thermal cutout at 309°F = 154 °C.

    Crushing it with a Vise-Grip reveals the interior:

    Whirlpool Clothes Dryer - thermal cutoff - disassembled
    Whirlpool Clothes Dryer – thermal cutoff – disassembled

    I don’t know what permanently opens the circuit in there, but it definitely happened. The contacts remain unblemished, so they were pressed firmly together until the end.

    With nothing to lose, I reinstalled the Thermal Cutoff I removed last year (*) and the dryer works fine again.

    It is possible lint accumulating in the filter bag I added to the exhaust vent restricted the airflow enough to overheat the cutoff, but the Operating Thermostat should keep the air around 155 °F and the Hi Limit thermostat should have tripped at 250 °F, long before the temperature reached 350°F.

    Another cutoff will arrive shortly and will remain in the Box o’ Dryer Parts against future need.

    (*) Which is why I keep the old parts around, because a dubious part on hand is much better than the new part I might not be able to get due to, oh, “supply chain issues”.