The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Biohazard Earrings

    More desk clearing revealed a sketch for another trinket:

    Biohazard symbol
    Biohazard symbol

    That’s built directly from the original specs to get the spacing and symmetries correct. The freebies I could find all suffered from various degrees of bad design & layout.

    A chipboard coaster provided some reassurance:

    Biohazard coaster
    Biohazard coaster

    Shrunken down to 25 mm OD, the tips become vanishingly small:

    Biohazard earring - vinyl sample
    Biohazard earring – vinyl sample

    It’s the same laser-safe polyurethane vinyl as the SD card reader, this time applied to 3 mm black acrylic. The “gold” ring is just parked in place, as this one wasn’t presentation-quality.

    Contrary to the usual transfer-tape method of applying PSA vinyl, I stuck the sheet to the acrylic before cutting, then weeded it directly off the acrylic:

    Biohazard earring - vinyl weeding
    Biohazard earring – vinyl weeding

    Kiss-cutting the vinyl with dot mode ate into the acrylic, but the soon-to-be-weeded areas protected the surroundings and the result came out looking pretty good. To me, anyhow.

    Flushed with success, I tried some almost certainly not laser safe glow-in-the-dark tape:

    Biohazard earring - GITD weeding fail
    Biohazard earring – GITD weeding fail

    The mess in the upper left is the tape’s double-sided adhesive intended to hold the glowy layer in place forever. Of course it weeded poorly!

    Seen in its natural environment, however, weeding may not be necessary:

    Biohazard earring - GITD tape glow
    Biohazard earring – GITD tape glow

    Engraving the rebated rim leaves quite a bit of debris & scorch marks around the perimeter. A mask layer atop the GITD tape seems like a Good Idea™.

    The LightBurn SVG layout as a GitHub Gist:

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