The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • CD / DVD Coasters: Foam vs. Cork Backing

    Up to this point, I’d been making coasters with a layer of cork on the bottom, held in place with wood glue (for MDF or plywood tops) or an adhesive sheet (for acrylic or glass). Doing that with a CD produced the bottom coaster:

    Laser cut CDs - Foam vs MDF-cork backing - detail
    Laser cut CDs – Foam vs MDF-cork backing – detail

    Although the Mariner’s Compass pattern looks like it extends over the edge, you’re looking through the transparent polycarbonate at the deep pits burned nearly through the entire disc at the corners of the triangles where the laser head slows.

    Although the MDF layer makes the coaster exceedingly stiff, it also makes it entirely too thick and much too fiddly to assemble.

    The top coaster is a Guilloche-patterned CD stuck to an EVA foam disk with an adhesive sheet. A small foam disk fills the hub hole and, not incidentally, covers the adhesive that would otherwise be exposed:

    Laser cut CDs - Foam coaster backing
    Laser cut CDs – Foam coaster backing

    It’s stiffer than I expected and works well unless the mug / glass / cup has a wet bottom. Alas, the small channels cut into the CD’s surface fill up with the liquid sealing the coaster to the mug, so it sticks firmly and follows the mug upward off the table.

    But they’re kinda pretty, inexpensive, and easy to assemble, which counts for something.