The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Failed LED

    Dead LED
    Dead LED

    Doesn’t look like much, does it? It’s an ordinary blue LED that I used for the upper colon dot in a clock. Worked fine for a few dozen power-on hours, then it turned off a bit after 6:00 pm one day. Back on an hour later, more or less, then off again by the next morning, back on again, off again.

    Might be a software error, as each colon LED is a separate TLC5916 display driver output. Might be a soldering problem, as my board doesn’t have plated-through holes. Might be (shudder) a burned-out transistor inside the TLC5916.

    When it’s off, VCC appears on both sides, within a few tens of millivolts.

    Resoldered the joints, after which it worked for a while. When it’s on, voltage measurements look normal: about 3.5 V drop across the diode and 1.5 V across the driver transistor.

    No obvious code problems, but, then, code problems are never obvious.

    Finally the thing stopped working for a few hours. I unsoldered it and there’s no continuity: it failed open. Peering deeply inside with a microscope shows nothing unusual: the flying gold wires look OK, the bonds look flat, and the chip has no burn marks.

    Just a bad LED, I suppose. It’s surplus, of course, but that doesn’t mean much these days; there’s a lot of surplus going around.

    Soldered in a replacement from the same batch and it’s all good.

    So far, anyway.