The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Magnifying Desk Light: LED-ifying & Base Refooting

    My ancient fluorescent magnifying desk lamp emerged from a box and cried out to be used, but the equally ancient 22 W fluorescent ring light was long past its prime and cried out to be replaced with something from the current millennium.

    So I removed the fluorescent ballast / choke from the junction box at the lamp base:

    Magnifying Ring Light - ballast removed
    Magnifying Ring Light – ballast removed

    That’s a grounded outlet in the cover plate serving as a wire termination block. The red crimp connector joins a white wire that formerly went to the ballast with the black wire going to the lamp head; you’ll note the black wire from the line cord going into the same heatstink tubing at the outlet.

    The lamp head had a push-to-start switch, presumably with an internal starting capacitor or some such, but also sporting a pair of terminals behaving like a single-pole push-on / push-off switch. A bit of rewiring, of which there are no pictures, made it work perfectly with the new 13 W LED ring light:

    Magnifying Ring Light - LED ring installed
    Magnifying Ring Light – LED ring installed

    It now sits on a bit of laboratory ironmongery weighing about as much as a small child:

    Magnifying Ring Light - on base
    Magnifying Ring Light – on base

    Although the base has four feet, it sits perfectly flat on my (admittedly battered) surface plate because all four feet have been ground to make that happen:

    Magnifying Ring Light - foot plan view
    Magnifying Ring Light – foot plan view

    Those feet will be hostile to any table / bench top outside their intended laboratory environment. Fortunately, the geometry is simple enough to build directly in LightBurn and cut from a cork disk with PSA backing suited to become a coaster:

    Magnifying Ring Light - cork foot cutting
    Magnifying Ring Light – cork foot cutting

    Which fit well enough, although all four feet are just slightly different:

    Magnifying Ring Light - cork foot
    Magnifying Ring Light – cork foot

    The new Basement Shop™ is coming together and this stuff is getting easier …

    The WordPress AI came up with a plausible steampunk build:

    Magnifying Ring Light - WP AI image 1
    Magnifying Ring Light – WP AI image 1

    Love those flowy feet, although the vertical rod in the back seems misplaced.

    Adding “one-piece base” to the prompt produces contemporary style:

    Magnifying Ring Light - WP AI image 2
    Magnifying Ring Light – WP AI image 2

    Dunno what the dingus on the lower arm might be (perhaps a spring?), but it’s got the right general idea.