The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Precision Wrench Rebuild

    Decades ago, one jaw on my little 1/4 inch wrench that fits 4-40 nuts broke off. I brazed it back on, fully aware that one day it would break off again, because brazing isn’t really a suitable repair technique for a wrench, even one labeled as “Precision” in that time-honored manner of all low-cost tools.

    Time passes, I’m tightening screws against 4-40 nuts, and the jaw gives way:

    Precision wrench - broken jaw
    Precision wrench – broken jaw

    So I sawed off a strip of bedframe steel that fit the nuts better than the original stamped steel, did a bit of hand filing, and came up with a reasonable replacement:

    Precision wrench - detail
    Precision wrench – detail

    I rammed it into the handle, just as they’d done with the original stamped steel shape:

    Precision wrench - rebuilt
    Precision wrench – rebuilt

    That should last approximately forever…