The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Sears Sewing Table: Caster Pads

    Mary’s much-improved / -repaired Sears Sewing Table wanted to move around on the wood floor in the Sewing Room, so I captured its casters in little pads:

    Sears Sewing Table caster pad - installed
    Sears Sewing Table caster pad – installed

    A layer of 1 mm cork with PSA adhesive provides griptivity against the floor, a solid layer of 3 mm plywood spreads the wheel force over the cork, and a top ring of 3 mm plywood captures the wheel.

    Which looked like this during gluing:

    Sears Sewing Table caster pad - gluing fixtures
    Sears Sewing Table caster pad – gluing fixtures

    The scrap on the left served to align cork & plywood; it came from the plywood contributing the shapes. The ring around the cork is a glued-up pair of plywood rings (4 mm wide, outset from the perimeter of the pads) serving to align the two plywood layers.

    Verily: time spent making a fixture is never wasted!

    And having a laser cutter makes fixtures trivially easy, at least for simple fixtures like those.