The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • PrusaSlicer Scarf Joints

    The release notes for PrusaSlicer 2.9 mention the addition of scarf joints on outer perimeters. Smooth joints seem like a Good Idea™, so I turned it on for comparison with a recent object:

    Double Gear fidget toy - scarf vs normal
    Double Gear fidget toy – scarf vs normal

    Those are flipped from the as-printed orientation: the orange ring builds upward, starting with two concentric threads on the platform.

    The normal aligned joint is on the right above, with a closer look here:

    Double Gear fidget toy - normal joInt
    Double Gear fidget toy – normal joInt

    The scarf joint has a offset between layers:

    Double Gear fidget toy - scarf joint
    Double Gear fidget toy – scarf joint

    The PrusaSlicer visualization shows the effect, looking up from below the platform:

    Double Gear fidget toy - scarf joint visualization
    Double Gear fidget toy – scarf joint visualization

    The blue PETG-CF parts have no visible seams anywhere with either setting, probably because the stuff swells slightly and obliterates any subtle differences.

    Scarf joints don’t make much difference for a fidget toy, but should improve the outcome for more critical circular / spherical models.