The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Vacuum Tube LEDs: 5U4GB Vacuum Rectifier with Sidelight

    A larger version of the V-block clamp accommodates the 35 mm = 1-3/8 inch octal base of a 5U4GB Full-Wave Vacuum Rectifier tube:

    5U4GB - spigot milling
    5U4GB – spigot milling

    The evacuation tip nearly touched the inside end of the base spigot!

    I had to cut the shaft and half the body off the shell drill in order to fit it into the space above the tube base and below the chuck:

    5U4GB - base shell drilling
    5U4GB – base shell drilling

    A slightly larger shell drill would still fit within the pin circle, but the maximum possible hole diameter in the base really isn’t all that much larger:

    5U4GB - base opening
    5U4GB – base opening

    The getter flash covers the entire top of this tube, so I conjured a side light for a rectangular knockoff Neopixel:

    Vacuum Tube Lights - side light - solid model
    Vacuum Tube Lights – side light – solid model

    There’s no orientation that doesn’t require support:

    Vacuum Tube Lights - side light support - Slic3r preview
    Vacuum Tube Lights – side light support – Slic3r preview

    A little prying with a small screwdriver and some pulling with a needlenose pliers extracted those blobs. All the visible surfaces remained undamaged and I cleaned up the curved side with a big rat-tail file.

    I wired the Arduino and Neopixels, masked a spot on the side of the tube (to improve both alignment and provide protection from slobbered epoxy), applied epoxy, and taped it in place until it cured:

    5U4GB - sidelight epoxy curing
    5U4GB – sidelight epoxy curing

    The end result looks great:

    5U4GB Full-wave vacuum rectifier - side and base illumination
    5U4GB Full-wave vacuum rectifier – side and base illumination

     

    It currently sends Morse code through the base LED, but it’s much too stately for that.