The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Microscope 60 LED Ring Light Adapter

    The Barbie-themed microscope light I built from an angel eye LED ring worked fine for the last six years (!), but a much brighter ring with 60 aimed 5 mm LEDs for $17 delivered from a US seller caught my eye:

    Microscope 60 LED ring light - in use
    Microscope 60 LED ring light – in use

    Although this ring looks much more professional, it didn’t quite fit the microscope, being designed for a round snout rather than a squarish one. This snout has a 47-ish mm threaded ring intended for filters & suchlike, so I built an adapter between that and the 60 mm ID of the LED ring:

    Microscope 60 LED Ring Light Adapter - top - Slic3r
    Microscope 60 LED Ring Light Adapter – top – Slic3r

    The ring came with three long knurled screws which I replaced with much tidier M3 socket-head screws going into those holes:

    Microscope 60 LED ring light - assembled - top
    Microscope 60 LED ring light – assembled – top

    The part going into the snout threads is deliberately (honest!) a bit small, so I could wrap it with soft tape for a good friction fit. The Barbie Ring didn’t weigh anything and I wound up using squares of double-sticky foam tape; it could come to that for this ring, too.

    The adapter features a taper on the bottom for no particularly good reason, as the field-of-view tapers inward, not outward:

    Microscope 60 LED Ring Light Adapter - bottom - Slicer
    Microscope 60 LED Ring Light Adapter – bottom – Slicer

    Seen from the bug’s POV, it’s a rather impressive spectacle:

    Microscope 60 LED ring light - assembled - bottom
    Microscope 60 LED ring light – assembled – bottom

    The control box sports a power switch and a brightness knob. Come to find out the ring is actually too bright at full throttle; a nice problem to have.

    That was easy!

    The OpenSCAD source code as a GitHub Gist:

    // LED Ring Light Mount – 60 mm ID ring
    // Ed Nisley KE4ZNU April 2017
    //- Extrusion parameters must match reality!
    ThreadThick = 0.25;
    ThreadWidth = 0.40;
    HoleWindage = 0.2;
    Protrusion = 0.1; // make holes end cleanly
    inch = 25.4;
    function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);
    //———————-
    // Dimensions
    ID = 0;
    OD = 1;
    LENGTH = 2;
    ScopeThread = [43.0,46.5,4.0]; // scope snout thread, ID = minimum invisible
    LEDRing = [ScopeThread[ID],60.0,8.0];
    LEDScrewOffset = 4.0;
    LEDScrewOD = 3.0;
    LEDScrews = 3;
    OAH = ScopeThread[LENGTH] + LEDRing[LENGTH];
    NumSides = 3*4*LEDScrews; // get symmetry for screws
    //———————-
    // Useful routines
    module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
    Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
    FixDia = Dia / cos(180/Sides);
    cylinder(r=(FixDia + HoleWindage)/2,h=Height,$fn=Sides);
    }
    //———————-
    // Build it
    difference() {
    rotate(180/NumSides)
    union() {
    cylinder(d=ScopeThread[OD],h=OAH,$fn=NumSides);
    cylinder(d=LEDRing[OD],h=LEDRing[LENGTH],$fn=NumSides);
    }
    translate([0,0,-Protrusion])
    rotate(180/NumSides)
    cylinder(d=ScopeThread[ID],h=OAH + 2*Protrusion,$fn=NumSides);
    translate([0,0,-Protrusion])
    rotate(180/NumSides)
    cylinder(d1=LEDRing[OD] – 2*6*ThreadWidth,
    d2=ScopeThread[ID],
    h=LEDRing[LENGTH] + Protrusion,$fn=NumSides);
    for (i=[0:LEDScrews-1])
    rotate(i*360/LEDScrews)
    translate([LEDRing[OD]/2 – LEDScrewOD,0,LEDRing[LENGTH] – LEDScrewOffset])
    rotate([0,90,0]) rotate(180/6)
    cylinder(d=LEDScrewOD,h=LEDScrewOD + Protrusion,$fn=6);
    }