The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Bird Feeder Unbending

    At some point in its history, the left rail holding the wood perch on our industrial-strength “squirrel proof” seed feeder took a hit, most likely from being dropped:

    Squirrel on bird feeder
    Squirrel on bird feeder

    I finally got a Round Tuit and un-bent the poor thing:

    Bird feeder - rail un-bending
    Bird feeder – rail un-bending

    Because the bend happened at the base of the vertical strut holding the shutter, I clamped a Genuine Vise-Grip sheet metal pliers along the straight section. The Craftsman knock-off Vise-Grip then applied torque at the bend, rather than just making things worse, and some two-axis tweakage lined up the rail pretty well.

    With the bend taken care of, I clamped the rail in the bench vise with some scrap wood around the strut:

    Bird feeder - warped rail
    Bird feeder – warped rail

    A percussive adjustment jam session flattened the top flange, leaving both sections as flat as they’re gonna get.

    While I was at it, I turned a pair of stepped aluminum washers for the new wood rod:

    Bird feeder - parting off washer
    Bird feeder – parting off washer

    Which looked about like you’d expect, including a little chatter from the cut off tool:

    Bird feeder - perch hardware
    Bird feeder – perch hardware

    Yeah, I drilled the wood rod on the lathe, too; I loves me some simple lathe action.

    Reassemble in reverse order and it’s all good:

    Bird feeder - perch installed
    Bird feeder – perch installed

    We’re supposed to bleach the feeder every week to kill off the bacteria causing House Finch Eye Disease and, while I can’t promise a weekly schedule, we’ll (try to) reduce the amount of crud on the feeder this year.

    If you’ve got a feeder, sign up for Project Feederwatch and do some citizen science!