The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Layered Paper: SVG Generator

    Changing the formula generating the matrix values and cleaning up some infelicitous code choices produces a much more pleasing result:

    Layered paper - circular rainbow
    Layered paper – circular rainbow

    The random squares still look OK, though:

    Layered Paper - SVG generator results
    Layered Paper – SVG generator results

    Thresholding the distance from a randomly chosen point creates circular rainbows:

    CenterPoint = (choice(range(args.width)),choice(range(args.height)))
    
    CellMatrix = [[math.hypot(x - CenterPoint[X],y - CenterPoint[Y])
                    for y in range(args.height)]
                    for x in range(args.width)]
    
    dmax = max(list(chain.from_iterable(CellMatrix)))
    
    LayerThreshold = (ThisLayer/Layers)*dmax
    

    The Python program generates one SVG image file representing a single layer, as determined by the Bash one-liner invoking it:

    for i in {00..16} ; do python Layers\ -\ 200mm.py > Test_$i.svg ; done
    

    In real life you’d also use a different random seed for each set of layers, but that’s just another command line optIon.

    Import those 17 SVG images into LightBurn, arrange neatly, snap each one to the middle of the workspace grid (and thus the aligned template), then Fire The Laser:

    Layered Blocks - circular colors - 200mm 16x16 - LightBurn layout
    Layered Blocks – circular colors – 200mm 16×16 – LightBurn layout

    Feeding paper into the laser in rainbow (actually, heavily augmented / infilled EIA color code) order, plus the black mask, produces the aforementioned pleasing result:

    Layered Paper - rainbow oblique view
    Layered Paper – rainbow oblique view

    Glue the sheets in the assembly fixture:

    Layered Paper - gluing fixture side view
    Layered Paper – gluing fixture side view

    The white layer is uncut, other than the four alignment holes (with a rivnut poking up) and its binary layer number (16, backwards because upside-down), and appears in only the farthest corners of the rainbow.

    Protip: doing the stack upside-down means you smear glue stick on the hidden side of each sheet. If you avoid slobbering glue into the cut square holes, nothing can go wrong.

    Making these things produces the happiest chip tray ever:

    Layered Paper - rainbow chip tray
    Layered Paper – rainbow chip tray

    I swept half a dozen pictures worth of squares into a small box and gave it away to someone with a larger small-child cross-section than mine, whereupon a slight finger fumble turned the contents into a glitter bomb. Sorry ’bout that.

    The Python source code as a GitHub Gist:

    # Generator for rainbow block layered paper
    # Ed Nisley – KE4ZNU
    # 2025-08-03 cargo-culted from svg library examples
    import svg
    import math
    from argparse import ArgumentParser
    from random import randint, choice, seed
    from itertools import chain
    from pprint import pprint
    INCH = 25.4
    X = 0
    Y = 1
    def as_mm(number):
    return repr(number) + "mm"
    parser = ArgumentParser()
    parser.add_argument('–layernum', type=int, default=0)
    parser.add_argument('–colors', type=int, default=16)
    parser.add_argument('–seed', type=int, default=1)
    parser.add_argument('–width', type=int, default=16)
    parser.add_argument('–height', type=int, default=16)
    parser.add_argument('–debug', default=False)
    args = parser.parse_args()
    PageSize = (round(8.5*INCH,3), round(11.0*INCH,3))
    SheetCenter = (PageSize[X]/2,PageSize[X]/2) # symmetric on Y!
    SheetSize = (200,200) # overall sheet
    AlignOC = (180,180) # alignment pins in corners
    AlignOD = 5.0 # … pin diameter
    MatrixOA = (170,170) # outer limit of cell matrix
    CellCut = "black" # C00 Black
    SheetCut = "red" # C02 Red
    HeavyCut = "rgb(255,128,0)" # C05 Orange black mask paper is harder
    HeavyCellCut = "rgb(0,0,160)" # C09 Dark Blue ditto
    Tooling = "rgb(12,150,217)" # T2 Tool
    DefStroke = "0.2mm"
    DefFill = "none"
    ThisLayer = args.layernum # determines which cells get cut
    Layers = args.colors # black mask = 0, color n = not perforated
    SashWidth = 1.5 # between adjacent cells
    CellSize = ((MatrixOA[X] – (args.width – 1)*SashWidth)/args.width,
    (MatrixOA[Y] – (args.height – 1)*SashWidth)/args.height)
    CellOC = (CellSize[X] + SashWidth,CellSize[Y] + SashWidth)
    if args.seed:
    seed(args.seed)
    #— accumulate tooling layout
    ToolEls = []
    # mark center of sheet for drag-n-drop location
    ToolEls.append(
    svg.Circle(
    cx=SheetCenter[X],
    cy=SheetCenter[Y],
    r="2mm",
    stroke=Tooling,
    stroke_width=DefStroke,
    fill="none",
    )
    )
    # mark page perimeter for alignment check
    if False:
    ToolEls.append(
    svg.Rect(
    x=0,
    y=0,
    width=as_mm(PageSize[X]),
    height=as_mm(PageSize[Y]),
    stroke=Tooling,
    stroke_width=DefStroke,
    fill="none",
    )
    )
    # center huge box on matrix center
    if False:
    ToolEls.append(
    svg.Rect(
    x=as_mm(SheetCenter[X] – 2*SheetSize[X]/2),
    y=as_mm(SheetCenter[Y] – 2*SheetSize[Y]/2),
    width=as_mm(2*SheetSize[X]),
    height=as_mm(2*SheetSize[Y]),
    stroke=Tooling,
    stroke_width=DefStroke,
    fill="none",
    )
    )
    #— accumulate sheet cuts
    SheetEls = []
    # cut perimeter
    SheetEls.append(
    svg.Rect(
    x=as_mm(SheetCenter[X] – SheetSize[X]/2),
    y=as_mm(SheetCenter[Y] – SheetSize[Y]/2),
    width=as_mm(SheetSize[X]),
    height=as_mm(SheetSize[Y]),
    stroke=SheetCut if ThisLayer > 0 else HeavyCut,
    stroke_width=DefStroke,
    fill="none",
    ),
    )
    # cut layer ID holes except on mask layer
    if ThisLayer > 0:
    c = ((1,1))
    h = f'{ThisLayer:0{Layers.bit_length()}b}'
    for i in range(Layers.bit_length()):
    SheetEls.append(
    svg.Circle(
    cx=as_mm(SheetCenter[X] + c[X]*AlignOC[X]/2 – (i + 2)*AlignOD),
    cy=as_mm(SheetCenter[Y] + c[Y]*AlignOC[Y]/2),
    r=AlignOD/4 if h[-(i + 1)] == '1' else AlignOD/8,
    stroke=SheetCut,
    stroke_width=DefStroke,
    fill="none",
    )
    )
    # cut alignment pin holes except on mask layer
    if ThisLayer > 0:
    for c in ((1,1),(-1,1),(-1,-1),(1,-1)):
    SheetEls.append(
    svg.Circle(
    cx=as_mm(SheetCenter[X] + c[X]*AlignOC[X]/2),
    cy=as_mm(SheetCenter[Y] + c[Y]*AlignOC[Y]/2),
    r=as_mm(AlignOD/2),
    stroke=SheetCut,
    stroke_width=DefStroke,
    fill="none",
    )
    )
    #— calculate matrix contents
    CenterPoint = (choice(range(args.width)),choice(range(args.height)))
    CellMatrix = [[math.hypot(x – CenterPoint[X],y – CenterPoint[Y])
    for y in range(args.height)]
    for x in range(args.width)]
    dmax = max(list(chain.from_iterable(CellMatrix)))
    if args.debug:
    print(CenterPoint)
    print(dmax)
    pprint(CellMatrix)
    print()
    #— accumulate matrix cuts
    LayerThreshold = (ThisLayer/Layers)*dmax
    if args.debug:
    print(LayerThreshold)
    MatrixEls = []
    for i in range(args.width):
    x =i*CellOC[X]
    for j in range(args.height):
    y = j*CellOC[Y]
    if args.debug:
    print(i)
    print(j)
    print(CellMatrix[i][j])
    if ThisLayer == 0: # black mask
    s = HeavyCellCut
    elif LayerThreshold < CellMatrix[i][j]: # rest of sheets above color layer
    s = CellCut
    else:
    s = Tooling # at or below color layer
    MatrixEls.append(
    svg.Rect(
    x=as_mm(SheetCenter[X] – MatrixOA[X]/2 + x),
    y=as_mm(SheetCenter[Y] – MatrixOA[Y]/2 + y),
    width=as_mm(CellSize[X]),
    height=as_mm(CellSize[Y]),
    stroke=s,
    stroke_width=DefStroke,
    fill="none",
    )
    )
    #— assemble and blurt out the SVG file
    if not args.debug:
    canvas = svg.SVG(
    width=as_mm(PageSize[X]),
    height=as_mm(PageSize[Y]),
    elements=[
    ToolEls,
    SheetEls,
    MatrixEls
    ],
    )
    print(canvas)