The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Polydryer Humidity: Another Month of Data

    The 25 g of silica gel in each Polydryer box produced these results after a month:

    8 Sept 202511 Sept23 Sept
    Filament%RHWt – gWt gain – g%RH%RH
    PETG White2527.62.61521
    PETG Black2227.32.31520
    PETG Orange2127.22.22123
    PETG Blue1927.32.31415
    PETG-CF Blue2427.42.42122
    PETG-CF Black2127.32.31519
    PETG-CF Gray2727.12.12426
    TPU2527.42.42224
    Empty 151no geln/a2730
    Empty 23527.92.91928

    The humidity levels seem higher than before, with a bit under 10% weight gain.

    The two “Empty” boxes show the difference between ambient basement humidity and letting 25 g of silica gel work on the box for a month. Comparing the latter’s weight gain with the other boxes shows occupying (much of) the interior with (relatively) dry filament reduces the desiccant’s workload.

    The beads in the “Empty 2” box were definitely darker after soaking up an entire box full of 50 %RH air:

    Polydryer - 37%RH meter - empty
    Polydryer – 37%RH meter – empty

    The meter reads 37%, rather than 35%, due to being out of the box for a few minutes.

    They’re the darker swirl in the pan of beads:

    Silica Gel regeneration - starting bead colors
    Silica Gel regeneration – starting bead colors

    That’s an accumulation of beads from a few months, not just what you see in the table.

    I used an induction cooktop to heat the cast-iron pan. Some fiddling with the cooktop’s constant-temperature mode got the beads to 200 °F with a 460 °F setting in about an hour. Setting the cooktop to 50% in constant-power mode worked better, as the beads reached 220 °F in an hour and 230 °F after another hour.

    The bead weights at various stages:

    • Start = 531 g
    • +1 hr at constant temperature = 491 g
    • + 1 hr at 50% constant power = 483 g
    • + 1 hr ditto = 480 g

    The 41 g weight loss is 8.5% of the dry weight, roughly what you’d expect from the humidity readings.

    After reloading the meters with 25 g of alumina beads, the 11 Sept humidity readings are slightly lower and the 23 Sept readings are roughly comparable.