The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Bafang Programming Adapter: More Cable Colors

    In the process of installing a Bafang BBS02 mid-drive motor on a friend’s diamond-frame bike, I discovered, once again, how little anybody cares about the colors inside cables:

    Bafang Display Extension Cable - internal colors
    Bafang Display Extension Cable – internal colors

    The cheerful rainbow on the right is the stub end of the Bafang display extension cable I built into the previous adapter.

    The new cable on the left seemed like it might match the canonical colors:

    Bafang BBS02 display cable pinout
    Bafang BBS02 display cable pinout

    It comes heartbreakingly close:

    Bafang Display Cable - extension colors
    Bafang Display Cable – extension colors

    Brown and Orange connect as the naive user might expect, which does reduce the likelihood of incinerating the motor controller / USB adapter / laptop by connecting the 48 V battery directly to the logic-level electronics.

    However, White wasn’t on the original menu, Green is now TXD, and Black has become, comfortingly, GND.

    Verily, it is written: Hell hath no fury like that of an unjustified assumption.

    This socket connector has a watertight shell making it extremely difficult to mate and unmate with the pin connector on the bike. Watertightness being unnecessary, a little razor-knife action seems in order:

    Bafang Display Extension Cable - shroud trimming
    Bafang Display Extension Cable – shroud trimming

    Visually, they’re both green-ish, but sometimes the Pixel camera accentuates any differences.