The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Wheelbarrow Rebuild

    For reasons that should be obvious by now, I volunteered to rebuild a wheelbarrow used at the Vassar Community Garden plots. It spent all its time outdoors and one of the handles eventually broke off:

    Wheelbarrow rebuild - old handles
    Wheelbarrow rebuild – old handles

    I’d already removed the wheel and front strap, which were in good condition.

    The new handles were undrilled, so I marked and drilled them with a nice brad-point bit to get clean holes:

    Wheelbarrow rebuild - handle drilling
    Wheelbarrow rebuild – handle drilling

    The metal “barrow” had cracked around the carriage bolts holding it to the frame, so I filed a quartet of fender washers to fit the square section under the heads:

    Wheelbarrow rebuild - fender washer holes
    Wheelbarrow rebuild – fender washer holes

    After a false start, I marked the bolt heads and washers to line them up properly while tightening the nuts on the other end:

    Wheelbarrow rebuild - fender washer installed
    Wheelbarrow rebuild – fender washer installed

    One front strut had gone missing, so I replaced it with a mashed-and-drilled section of ski pole:

    Wheelbarrow rebuild - front strut
    Wheelbarrow rebuild – front strut

    All in all, a few hours of Quality Shop Time interspersed with a few pleasant bike rides to various local stores, wherein I learned who doesn’t stock the necessary hardware.

    Protip: Home Depot has the highest-entropy hardware assortment.

    For the record, all the bolts have a 5/16-18 thread.