The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Folding Step Stool Re-seating

    The top step of a folding step stool we’ve been (ab)using forever finally wore out, mostly because it was covered in vinyl and intended as a seat. We always used it as a step, despite knowing you should never stand on the top rung of a ladder: “Do not stand on or above this level”.

    I tossed the ripped vinyl and warped particle board, cut a random chunk of wood-textured paneling (which Came With The House™) to fit, match-drilled four holes, and it looks OK:

    Folding step stool - reseated
    Folding step stool – reseated

    The original seat / step / whatever used press-fit studs with a flat flange covered by the vinyl, but I just slammed 10-32 tee nuts into the paneling:

    Folding step stool - tee nut installed
    Folding step stool – tee nut installed

    That’s a ring of low-strength threadlock around the inside of the nut; I do not expect the screws to come out ever again.

    I cut the screws to length with a Dremel cutoff wheel using a slightly shortened tee nut as a fixture:

    Folding step stool - screw shortening fixture
    Folding step stool – screw shortening fixture

    Not visible: the vacuum hose clamped to the vise sucking up all the abrasive + metal dust.

    Good for an hour of Quality Shop Time™ on a cold winter morning!