The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • OMTech Laser Cutter: Arrival

    Lacking a loading dock, I built a level unloading platform in the driveway:

    OMTech 60W Laser Cutter - unloading platform
    OMTech 60W Laser Cutter – unloading platform

    The OMTech 60 W laser cutter arrived inside a generous supply of plywood obviously intended for practice cutting and engraving:

    OMTech 60W Laser Cutter - crate
    OMTech 60W Laser Cutter – crate

    Knowing the crate wouldn’t fit through our “36 inch” basement door, we stripped the cutter down to the crate’s steel-framed baseplate:

    OMTech 60W Laser Cutter - uncrated
    OMTech 60W Laser Cutter – uncrated

    I raised the cutter (using the foot-pad screws) enough to slide 3/4 inch planks under the casters so we could roll it over the lip of the crate base.

    The specs say it’s 34 inches wide, but, not at all to our surprise, that’s just the cabinet. The hinges on the access hatches and the lid handle make it just over 35 inches wide, which we slowly and carefully verified would not fit through the 34 inch door opening:

    OMTech 60W Laser Cutter - slow fit check
    OMTech 60W Laser Cutter – slow fit check

    Raising the lid to get the handle out of the way, then pushing gently inward on the sides, eased it through without damage to either the cabinet or the door frame:

    OMTech 60W Laser Cutter - door fit
    OMTech 60W Laser Cutter – door fit

    Standing on the plank let me raise the outer end enough to roll it forward and lower the casters onto the planks inside the door.

    It vents through a long-disused flue straight up the chimney:

    Duct fan installed
    Duct fan installed

    The supplied aquarium pump circulates five gallons of distilled water to cool the laser tube. My simple test patterns so far haven’t dumped much heat into the water:

    Dot Mode - 15 pct power - 1 2 3 ms on - 0.25 mm spacing
    Dot Mode – 15 pct power – 1 2 3 ms on – 0.25 mm spacing

    The doily on the left shows 9% power cuts right through paper. Dot Mode fires the laser every 0.25 mm (in this case) for a specified number of milliseconds to reduce the total energy; 3 ms produces dark dots, 1 ms is a pale brown, and 2 ms looks pretty good.

    More tinkering is in order …