The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • OMTech 60 W Laser: Ventilation

    The best place for the OMTech laser cutter seems to be snuggled at base of the chimney, venting into the long-disused fireplace through the steel plate adapting a long-gone wood stove to the opening:

    Duct fan installed
    Duct fan installed

    The short run of flexible tubing allows some give-and-take at the cutter’s vent outlet. The elbow on the duct fan’s output terminates in a blast gate to cut off the draft blowing up (or down!) the flue with the fan off.

    The cutter arrived with a huge high-speed axial blower screwed to its output baffle:

    OMTech 60W laser - OEM vent fan
    OMTech 60W laser – OEM vent fan

    The noise from that fan had to be heard to be believed.

    The cylindrical exhaust duct attached directly to the motor with four screws, only two of which matched holes in the baffle plate:

    OMTech 60W laser - modified vent
    OMTech 60W laser – modified vent

    A trial fit revealed the assembly rattled something awful: those two screws let the duct vibrate against the baffle. Match-drilling two more holes into the baffle let me mount the duct with three screws and, in combination with the foam gasket, it is now solid and quiet.

    A quick check shows the duct fan draws 10 to 11 m/s through the baffle at full throttle, roughly 400 CFM. That’s pretty close to the flow measured through a long pipe and, with only 6 ft³ of stink inside the laser’s cabinet, ought to exhaust the fumes just fine.