Archive for October 24th, 2018
The MPCNC, however, can apply plenty of downforce, so I tinkered up a quick-and-dirty adapter to put the drag knife “pen” body into the MPCNC’s standard DW660 router holder:
That’s using the DW660 adapter upside-down to get the business end of the knife closer to the platform. The solid model descends from the linear-bearing Sakura pen holder by ruthless pruning.
It didn’t work well at all, because you really need a spring for some vertical compliance and control over the downforce pressure.
Back to the Comfy Chair:
A trio of the lightest springs from a 200 piece assortment (in the front left compartment) pushes the upper plate downward against the drag knife’s flange:
There’s a bit more going on than may be obvious at first glance.
The screws slide in brass tubing press-fit into the upper plate, because otherwise their threads hang up on the usual 3D printed layers inside the (drilled-out) holes. Smaller free-floating brass tubing snippets inside the springs keep them away from the screw threads; the gap between the top of the tubing and the screw head limits the vertical compliance to 3 mm. The screws thread into brass inserts epoxied into the bottom disk, with a dab of low-strength Loctite for stay-put adjustment.
I bored the orange PETG disk to a nice slip fit around the knife body:
The upper plate also required fitting:
A few iterations produced reasonably smooth motion over a few millimeters, but it’s definitely not a low-friction / low-stiction drag knife holder. It ought to be good for some proof-of-concept vinyl cutting, though.
The OpenSCAD source code as a GitHub Gist: