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Archive for March 25th, 2018

Baofeng BL-5 Battery Pack Base Dimensions

My original idea for the APRS + voice gadget was a snap-in battery pack replacement holding the circuit boards and connected to an external battery pack. A trio of dead Wouxun radios, plus the ready availability of 18650 lithium cells, suggested putting two cells in the backpack, along with the circuitry, and skipping the external pack.

Here’s the base of a Baofeng BL-5 pack overlaid with a 1 mm grid:

Baofeng BL-5 - Base with mm grid overlay

Baofeng BL-5 – Base with mm grid overlay

The grid is┬áparallel to the case body and centered left-to-right, with a Y grid line set at the front face of the pack, where it’s also flush with the lid surface. You can read off the coordinates of all the points, feed them into your CAD model, and maybe, with a bit of care, get something 3D-print-able.

Haven’t used it yet, but it’s bound to come in handy at some point.

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