The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Day: June 10, 2012

  • Evapo-Rust vs. Battery Contact Corrosion

    A long-forgotten toy emerged from the heap bearing a trio of corroded NiMH cells between the usual plated-steel contacts:

    Corroded contacts - original
    Corroded contacts – original

    The toy wasn’t worth salvaging, but I extracted the contacts and applied Evapo-Rust to see what happened. After an overnight soak, some corrosion remained:

    Corroded contacts - after Evapo-Rust
    Corroded contacts – after Evapo-Rust

    Scrubbing with a stainless-steel detail brush removed the flakes and left reasonably clean metal behind:

    Corroded contacts - after brushing
    Corroded contacts – after brushing

    Although it’s not beautiful, I think the contacts came out as well as one could expect. The longer contact plate has holes, thinned sections, and some corrosion inside the spring; I’d be mildly tempted to rebuilt the whole thing with some nickel shim stock and a new spring.

    If I were salvaging the toy, I’d dab vinegar on the wiring to neutralize the creeping potassium hydroxide, rinse the whole thing with water, and clean out the case. Instead, it joined the consumer electronics recycling box with a thud…