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Archive for October 25th, 2011

External USB Case: DVD Overcurrent

Well, it turns out that the DVD drive I stuffed into that case really does require a whole bunch of current. I tried playing a DVD and got erratic results, including weird keyboard (!) failures. Finally, I hitched a bench supply to the coaxial power jack on the case and caught it in the act:

Laptop DVD - current display

Laptop DVD - current display

That jack normally connects to the power-only USB cable, which implies an upper limit of 100 mA. A bit of poking around inside shows that the coaxial power jack simply parallels the USB jack’s VCC line, so there’s no fancy negotiation or current sharing going on.

When the keyboard went nuts it was sharing an unpowered USB hub with this thing, which means that the overcurrent dragged down the hub’s supply. I was permuting all the choices to see if the failures suggested anything; eventually it did.

A bit of rummaging in the Basement Laboratory Warehouse Wing uncovered a 5.0 V 3.7 A wall wart switching power supply that is grossly in excess of the drive’s 1.5 A rating. Amazingly, it even had the correct coaxial power plug on the end of the cable, which never happens.

Alas, because the external supply back-powers the USB data cable, it lights up the Q150’s power button when the PC is turned off. I think I can insert an isolation diode into the USB power trace to isolate it from the jack, somewhat along the lines of that hack. However, that seems to require removing the USB connector to uncover a very well protected top trace. For now, I’ll just unplug the drive.

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