Archive for April 23rd, 2011

Thing-O-Matic: Stepper Motor Driver Data

Makerbot Industries documentation:

Copied directly from those pages for quick reference:

Stepper Motor REF Voltage (V) Rotation between Max and Min
X & Y 1.5 Between 1/4 – 1/2
Z 0.617 Between 1/8 – 1/4
Stepper Motor PFD (V) RC1 (V) REF (V) RC2 (V)
X & Y-axis 1.952 0.953 1.5 0.955
Stepper Motor PFD (V) RC1 (V) REF (V) RC2 (V)
Z-axis 2.311 0.952 0.617 0.963
Stepper Motor PFD (V) RC1 (V) REF (V) RC2 (V)
Stepstruder MK6 2.31 0.94 2.26 0.94

The Allegro A3977 Microstepping Driver datasheet documents how the chip at the heart of the MBI stepper driver boards actually works.

The A3977 uses a pair of current-sense resistors (RS) to control the winding current. The REF trimpot sets a voltage level that the A3977 compares with the voltage (VREF) on the sense resistor, so the maximum current is directly proportional to the REF setting:

Max current = VREF / (8 * RS)

The MBI boards use 0.25 Ω resistors, so the equation reduces to

Max current = VREF / 2

So you can determine the maximum winding current by  simply dividing the REF voltage in half.

However, keep in mind that the supply voltage and motor winding resistance also limit the current; additional voltage drops in the drivers and resistance in the wiring count against the maximum. The REF trimpot has no magic ability to force more current into the motor than Ohm’s Law will permit.

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