The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Day: January 12, 2013

  • Cheap LED Flashlight Switch Disassembly

    The pushbutton switch on the end cap of a cheap LED flashlight became intermittent, for reasons that should be obvious:

    LED Flashlight switch - intact
    LED Flashlight switch – intact

    Pulling the spring contact out revealed the usual situation inside:

    LED Flashlight switch - spring removed
    LED Flashlight switch – spring removed

    I thought that the discolorations around the central plug indicated a solder joint between the two, but the scratches showed that the plug was actually a press-fit plastic cylinder. Having nothing to lose, I pried the rubber dome off the outside of the switch, balanced the cap’s outer rim on the bench vise, centered an aluminum cylinder over the switch post, and gave it a hammer shot:

    LED Flashlight switch - guts
    LED Flashlight switch – guts

    It appears the Basement Warehouse Wing inventory lacks a push-on switch that fits the cap, so this one goes on the pile of potentially useful parts. If a suitable switch appears, I know what to do with it, but if I should need a nice aluminum cylinder that fits a trio of AA cells before then, well …