The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Day: October 16, 2012

  • Splinting an Umbrella Strut

    One of the ribs in the six-passenger umbrella we keep in the van snagged on something and snapped its fitting on the spreader strut:

    Umbrella strut - broken connector
    Umbrella strut – broken connector

    This being wonderful engineering plastic that cannot be solvent-bonded, epoxy is the only adhesive that will work. However, those joints undergo tremendous stress in a deployed umbrella, so a bare epoxy joint won’t have enough strength for the job. What to do?

    Wonder of wonders, when I got the umbrella into the Basement Laboratory Repair Wing, I discovered:

    • The not-quite-round strut fitting stub slipped right into a short brass tube from the heap and
    • Just enough of the fitting remained on the rib to anchor the tubing

    A silicone tape wrap kept most of the epoxy inside while it cured:

    Umbrella strut - epoxy curing
    Umbrella strut – epoxy curing

    Clearing off a few blobs made it all good:

    Umbrella strut - brass tubing splint
    Umbrella strut – brass tubing splint

    We don’t play golf, but such a big umbrella keeps most of the rain off two people; it’s a tchotchke from back when Mary worked at IBM (hence the color scheme). We call it our “six-passenger” umbrella because it looks about that big when we deploy it…