The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Day: September 26, 2012

  • Cutting Music Wire

    It should go without saying, but you do not cut music wire with diagonal cutters intended for electrical wire or the low-carbon steel shears built into wire strippers. I use a bicycle cable cutter that easily slices through the hard wire used in brake cables and their housing:

    Bicycle cable cutter
    Bicycle cable cutter

    I’ve owned this one forever, but those cutters from Park should work just as well; the odd protrusions behind the pivot crimp aluminum caps on stranded cable. I also have diagonal cutters with hardened jaws, but they’re too bulky for fine work and tend to fire the stub ends across the Basement Laboratory.

    Every now and again I touch up the jaws with a diamond file to get rid of small dings; despite being hardened, those fine points seem particularly prone to burrs.

    When you see an ordinary wire cutter with matching half-moons in each blade, you know what happened…