The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Day: September 18, 2012

  • Three-way Lamp Socket: Fuse Test

    After un-bending the top of a pole lamp that suffered an untimely collision with the floor, I discovered that the entire stock of three-way bulbs in the heap had at least one burned-out filament each; I’d acquired them when Mom moved out of the Ancestral House, so they dated back a long time. So I figured I’d insert a decently sized single-filament bulb and be done with it.

    Three-way lamp sockets have an additional tab contact between the usual central contact and the outer shell:

    Interior of 3 way lamp socket
    Interior of 3 way lamp socket

    The shell forms the common contact for the filaments and the switch counts in binary: off / off, off / on, on / off, on / on. In principle, the tab sits low enough to not contact the shell of an ordinary bulb.

    I was doing this in the Basement Laboratory Workshop Wing, with the lamp plugged into the outlet strip along the front edge of the bench; that way, I simply poked the power strip button to remove line voltage from the lamp while swapping bulbs. So I:

    • turned the power strip off
    • unscrewed the last dead three-way bulb
    • threw it away
    • screwed in an ordinary bulb
    • turned the strip on

    At which point all the fluorescent overhead lights in the Laboratory went dim, the shop resounded with a deep resonant groan, and the acrid smell of electrical death filled the air. Elapsed time less than a second, tops.

    Come to find out that the socket’s contact tab stuck up a little bit further than it should, producing a dead short across the line:

    Melted bulb base
    Melted bulb base

    Of interest: the branch circuit breaker didn’t trip, the GFI on the circuit didn’t trip, and the pop-out breaker in the power strip didn’t trip.

    Huh.

    I harvested the pole sections, the base counterweight, and the line cord. The rest of the corpse joined the bulbs in the trash…